Dewalt Thickness Planer Dw735 Problems
The Dewalt Thickness Planer DW735 is a great tool for creating smooth, even surfaces on a variety of materials. However, like any machine, it is prone to some common problems that can affect the quality of your work. In this blog post, we will look at some of the most common problems people encounter with the DW735, their causes, and how you can troubleshoot and repair them.
Common Problems
When using the Dewalt Thickness Planer DW735, some of the most common problems you may encounter include difficulty feeding stock through the machine, uneven stock feeding, and poor finish quality.
Difficulty Feeding Stock Through the DW735
One of the most common issues people have when working with the Dewalt Thickness Planer DW735 is difficulty feeding stock through the machine. This can be caused by a few different factors, including dull cutting knives, out-of-alignment rollers, and a clogged dust exhaust.
Uneven Stock Feeding
Another common problem when working with the DW735 is uneven stock feeding. This can be caused by the same factors as difficulty feeding stock through the machine. However, it can also be caused by poor setup of the machine or worn feed rollers.
Poor Finish Quality
The last common problem you may encounter when using the DW735 is poor finish quality. This can be caused by a number of factors, including dull cutting knives, out-of-alignment rollers, and clogged dust exhausts.
Troubleshooting and Repair
Now that you know some of the common problems you may encounter when using the Dewalt Thickness Planer DW735, let’s look at how you can troubleshoot and repair them.
Replacing Dull Knives
One of the most common causes of difficulty feeding stock through the machine, uneven stock feeding, and poor finish quality is dull cutting knives. To fix this, you will need to replace the knives. This is a relatively simple process that can be done in a few minutes with the right tools.
Adjusting the Rollers
Another common cause of difficulty feeding stock through the machine, uneven stock feeding, and poor finish quality is out-of-alignment rollers. To fix this, you will need to adjust the rollers. This is a relatively simple process that can be done in a few minutes with the right tools.
Cleaning the Dust Exhaust
The last common cause of difficulty feeding stock through the machine, uneven stock feeding, and poor finish quality is a clogged dust exhaust. To fix this, you will need to clean the dust exhaust. This is a relatively simple process that can be done in a few minutes with the right tools.
Board Feeding Problems
Another common problem users encounter with the DW735 is board feeding problems. This happens when the planer has trouble pulling a board through, or the board stops midway through the cut.
Board Stopping Midway
If your board is stopping midway through the cut, it’s possible that there’s a problem with the feed rollers. To fix this problem, try the following troubleshooting steps:
- Turn off and unplug your planer.
- Remove the dust cover and set it aside.
- Check the feed rollers for any debris or damage. If there’s debris, use a brush or compressed air to clear it out. If there’s damage, you may need to replace the rollers.
- Check the board for any irregularities, such as knots or warping, that could be causing it to get stuck. If you find any irregularities, try cutting the board down to size or straightening it out before feeding it through the planer again.
- Test the planer with a different board to see if the problem persists.
Solution: Troubleshooting Board Feeding
If you’re still having trouble with board feeding, try these additional troubleshooting steps:
- Check the depth of cut. If you’re trying to take too much material off at once, the planer may have trouble pulling the board through. Try taking a lighter cut to see if that helps.
- Check the feed speed. If you’re feeding the board through too quickly, the planer may not be able to keep up. Try slowing down the feed speed and see if that helps.
- Check the bed rollers. If the bed rollers aren’t adjusted properly, they may be pushing the board up or down, causing it to get stuck. Make sure the bed rollers are adjusted evenly and at the same height.
- If none of these steps work, you may need to take your planer to a professional for repair.
Conclusion
In conclusion, the Dewalt Thickness Planer DW735 is a great tool for creating smooth, even surfaces on a variety of materials. However, like any machine, it is prone to some common problems that can affect the quality of your work. Some of the most common problems people encounter with the DW735 include difficulty feeding stock through the machine, uneven stock feeding, and poor finish quality. These problems can be caused by dull cutting knives, out-of-alignment rollers, and clogged dust exhausts. Fortunately, these problems can be easily fixed by replacing dull knives, adjusting the rollers, and cleaning the dust exhaust. Despite these occasional troubleshooting issues, the DW735 is still a great tool and offers many advantages.
FAQs
One of the most obvious signs that your cutting knives are dull is if you are having difficulty feeding stock through the machine. If this is the case, it may be time to replace the knives. Additionally, you may notice a decrease in the quality of the finish on your stock.
Adjusting the rollers on the DW735 is a relatively simple process. First, you will need to remove the cover from the machine. Once the cover is removed, you will need to loosen the screws that hold the rollers in place. Then, you can adjust the rollers to the desired position. Finally, you will need to re-tighten the screws and replace the cover.
Cleaning the dust exhaust on the DW735 is a relatively simple process. First, you will need to remove the dust collection bag and vacuum away any accumulated dust. Then, you will need to use a brush or compressed air to remove any built-up dust from the exhaust port. Finally, you will need to replace the dust collection bag.
The DW735 is a great tool for creating smooth, even surfaces on a variety of materials. It is also easy to use, with a simple setup process and intuitive controls. Additionally, the DW735 is a durable and reliable machine that can withstand years of use.
If you are having trouble troubleshooting and repairing your DW735, you should contact a certified Dewalt service technician. They will be able to help you diagnose the problem and provide the necessary repairs.
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